Q.Whyismeasuringofbalancingspeedofthecomponentvery
importantinabalancingmachine?
A.Balancingmachineisanindustrialmachine.Themachineis
locatedinafactoryenvironmentalongtheprocessline. Manytypes
magneticwillexistinan mekkaniċi, ofindustrialnoiseselectrical,
industrialenvironment. Besidesthisbalancingmachinehasdrive
elementslikemotors, taljoli, beltswhichalsorotatealongwiththe
komponent. Thecomponentismountedonrollers, androllersalso
rotatealongwiththecomponent. Thetransducerswillpickup
signalsfromallrotatingelements. Theelectronicsofthebalancing
machineneedsareferencesignaltoextracttheunbalancesignalof
thecomponentbeingbalanced. Thespeedsignalofthecomponent
beingbalancedprovidesthereferenceforsignalextraction.
Inolderstroboscopemachines, itcanbeobservedthatthe
unbalancelocationwillstartshifting/oscillatingoverawideangle
whenbalancingisdone. Inmodernmachineswithphaselockloop,
theshiftofangleisreducedtoinsignificantlevels.
Q.Whydoweneedmultispeedbalancingmachines?
A.Multispeedbalancingmachinesarenormallybigsizemachines
andmachineswhichhandlearangeofjobs. Incasethecomponent
isamassproducedcomponentwithpredictablelevelsof
diżbilanċ, singlespeedmachinescanbetunedtobalancethe
componentsfasterandwellwithinthetolerance. Butinheavy
komponenti, thelevelofunbalancemaynotbeknowninitially. Huwa
maybehazardousfromthepointofsafetytodirectlyrunthe
componentattherequiredbalancingspeed. Heavycomponents iva,
arerunatlowerspeeds, initialbalancingisdone. Furtherbalancing
isdoneathigherspeedstillthedesiredlevelofaccuracyis
Miksuba.
Q.DoweneedtoputDynamicBalancingMachinesonafoundation?
A.Balancingmachineisanindustrialmachineusedtomeasure
Vibrationandcomputetheresidualunbalance.ModernHardBearing
BalancingMachinesareforcemeasuring.ItisessentialthattheMachine
donotvibrateorshakeforcorrectmeasurementofunbalanceamountand
phaseangle.
Formorepreciseresultsitisrequiredtomountthemachinesfirmlyonanindustrialfloor.
Q.Whatisunbalancereductionratio?
A.Balancingmachineinstrumentationindicatesthelevelofunbalanceon
thecomponentbeingbalanced. Agoodmachinecanindicateavalueand
whenacorrectionequivalenttothevalueshownisexecutedthenextresultantresidual
ofthefirstindicatedvalue unbalanceshouldbebelow90 - 95%.
Forexample, onthefirstrun, ifthemachinehasshownsay50gramatagivenlocation.
Whena50gramweightisaddedatthatlocationandaresidualunbalancereadingtaken,
incasethemachineindicatesavalueof5gramandbelow, thenitissaidthatthemachine
ishavinganunbalancereductionratioofabout90%.
FormoredetailsrefertotheISOstandards1940, 2953etc.
Q.Whatisplaneseparation,crosseffect,influence?
A.Intwoplanedynamicbalancingmachines,theresultsareindicatedintwo
correctionplanes. Whenacorrectionismadeononeplane, theeffectofthe
unbalancecompensationonthesecondplane, isdefinedasplaneseparation
orcrosseffectorinfluence. Normalment, theplaneseparationwillbewellbelow3%.
Incomputerbasedhardbearingdynamicbalancingmachines, theplane
separationisachievedmathematically. Souserstendtogetbetter
levelsofplaneseparationoncomputerizedhardbearingdynamic
balancingmachinesandthatisnotthecasewithsoftbearing
machineswhereinunbalancesignalsareelectronicallymixedand
modulatedforindicatingtheresults.
